Type of power tool
A
nail gun
,
nailgun
or
nailer
is a form of
hammer
used to drive
nails
into
wood
or other materials. It is usually driven by
compressed
air
(
pneumatic
),
electromagnetism
, highly flammable gases such as
butane
or
propane
, or, for
powder-actuated tools
, a small
explosive charge
. Nail guns have in many ways replaced
hammers
as tools of choice among builders.
The nail gun was designed by Morris Pynoos, a civil engineer by training, for his work on
Howard Hughes
'
Hughes H-4 Hercules
(known as the Spruce Goose). The wooden fuselage was nailed together and glued, and then the nails were removed.
[1]
[2]
The first nail gun used air pressure and was introduced to the market in 1950 to speed the construction of housing floor sheathing and sub-floors. With the original nail gun, the operator used it while standing and could nail 40 to 60 nails a minute. It had a capacity of 400 to 600 nails.
[3]
Nail guns use fasteners mounted in long
clips
(similar to a stick of
staples
) or collated in a paper or plastic carrier, depending on the design of the nail gun. Some full head nail guns, especially those used for pallet making and roofing, use long plastic or wire collated coils. Some strip nailers use a clipped head so the nails can be closer together, which allows less frequent reloading. Clip head nails are sometimes banned by state or local building codes. Full Round Head nails and ring shank nails provide greater resistance to pull out. Nailers may also be of the 'coil' type where the fasteners come in wire or plastic collation, to be used with nail guns with a
drum magazine
; the advantage is many more fasteners per load, but at the expense of extra weight. Industrial nailers designed for use against steel or concrete may have a self-loading action for the explosive caps, but most need nails to be loaded by hand. Nail guns vary in the length and gauge (thickness) of nails they can drive.
The smallest size of fasteners are normally 23 gauge (0.025 inches or 0.64 millimetres in diameter), commonly called "pin nailers" and generally have only a minimal head. They are used for attaching everything from beadings, mouldings and so forth to furniture all the way up to medium-sized 7 to 8 inches (18 to 20 cm) baseboard,
crown molding
and casing. Lengths are normally in the range
3
⁄
8
to
1
+
1
⁄
4
inches (10 to 32 mm), although some industrial tool manufacturers supply up to 2 inches (51 mm). The 23 gauge micro pin is rapidly gaining ground as users find that it leaves a much smaller hole than
brad nails
, thereby eliminating the time normally taken to fill holes and presenting a far better looking finished product.
The next size up is the 18 gauge (1.02 mm diameter) fixing, often referred to as a "
brad
". These fastenings are also used to fix mouldings but can be used in the same way as the smaller 22 to 24 gauge fastenings. Their greater strength leads to their use in trim carpentry on hardwoods where some hole filling is acceptable. Most 18 gauge brads have heads, but some manufacturers offer headless fastenings. Lengths range from
5
⁄
8
to 2 inches (16 to 51 mm).
The next sizes are 16 and 15 gauge (1.63 and 1.83 mm diameter). These are generally referred to as "finish nails". They come in lengths between
5
⁄
8
and
2
+
1
⁄
2
in (16 and 64 mm) and are used in the general fixing of much softwood and MDF trim work (such as
baseboard
/
skirtings
,
architraves
, etc.) where the holes will be filled and the work painted afterwards.
The largest sizes of conventional collated fastenings are the clipped head and full head nails which are used in framing, fencing and other forms of structural and exterior work. These nails generally have a shank diameter of 0.11 to 0.13 in (2.8 to 3.3 mm) although some manufacturers offer smaller diameter nails as well. General lengths are in the range
2 to
3
+
1
⁄
3
in (51 to 85 mm). Shank styles include plain, ring annular, twisted, etc. and a variety of materials and finishes are offered including plain steel, galvanized steel,
sherardised
steel, stainless steel, etc. depending on the pull-out resistance, corrosion resistance, etc. required for the given application. These sizes of fastenings are available in stick collated form (often 20° to 21° for full head, 28° to 34° for clipped head) or coil form (for use in pallet/roofing nailers) depending on the application. Full-head nails have greater pull-out resistance than clipped head nails
[
citation needed
]
and are mandated by code in many hurricane zones for structural framing.
Another type of fastening commonly found in construction is the strap fastening which is roughly analogous to the large head
clout nail
. These are used in conjunction with a strap shot nailer (or positive placement nailer
UK
[
dubious
–
discuss
]
) to fix metalwork such as joist hangers, corner plates, strengthening straps, etc. to timber structures. They differ from conventional nailers in that the point of the fastening is not sheathed so it can be exactly positioned before firing the nail gun.
Other specialist nailers are also available which can drive spikes up to
6
+
1
⁄
4
inches (16 cm) long, fix wood to steel, etc.
A palm nailer is a small, lightweight tool, typically pneumatic, which fits into the palm of one hand. It is convenient for working in tight spaces and can drive both short and long nails. Repeated hammer blows (of around 40 hits per second) rather than a single strike drive the fastener.
Safety
[
edit
]
In the United States, about 42,000 people every year go to emergency rooms with injuries from nail guns, according to the
U.S. Centers for Disease Control
(CDC). 40% of those injuries occur to consumers. Nail gun injuries tripled between 1991 and 2005. Foot and hand injuries are among the most common. The U.S.
Consumer Product Safety Commission
estimates that treating nail gun wounds costs at least $338 million per year nationally in emergency medical care, rehabilitation, and workers' compensation.
[4]
Often personnel selling the tools know little about the dangers associated with their use or safety features that can prevent injuries.
[5]
Injuries to the fingers, hands, and feet are among the three most common, but there are also injuries that involve other body areas such as arms and legs as well as internal organs.
[6]
Some of these injuries are serious and some have resulted in death.
[7]
All kinds of nail guns can be dangerous, so safety precautions similar to those for a
firearm
are usually recommended for their use. For
safety
, nail guns are designed to be used with the
muzzle
contacting the target. Unless specifically modified for the purpose, they are not effective as a projectile weapon.
The most common firing mechanism is the dual-action contact-trip trigger, which requires that the manual trigger and nose contact element both be depressed for a nail to be discharged. The sequential-trip trigger, which is safer, requires the nose contact to be depressed before the manual trigger, rather than simultaneously with the trigger. Approximately 65% to 69% of injuries from contact-trip tools could be prevented through the use of a sequential-trip trigger, according to the CDC.
[8]
There is recoil associated with the discharge of a nail from a nail gun. Contact triggers allow the gun to fire unintended nails if the nose hits the wood surface or a previously placed nail following recoil. Nailers with touch tip (contact) triggers are susceptible to this double firing. According to a 2002 engineering report from the Consumer Products Safety Commission (CPSC), the recoil and firing of the second nail occurs well before the trigger can be released. Acute injury rates are twice as high among users of tools with contact triggers.
[9]
In September 2011 The
Occupational Safety and Health Administration
(OSHA) and the
National Institute for Occupational Safety and Health
(NIOSH) issued a nail gun safety guide that details practical steps to prevent injuries including use of tools with sequential triggers, training prior to use, and use of appropriate protective equipment such as eye protection.
[10]
In June 2013, NIOSH released an instructional comic providing information on nail gun hazards and ways to use the device properly.
[11]
Research aimed at reducing nail gun accidents among
frame carpenters
, among the heaviest users of nail guns, is ongoing.
[12]
Types
[
edit
]
Pneumatic
[
edit
]
The most popular type of nail gun, which uses compressed air to drive its fasteners. Thus, it is dependent on both a
compressor
and a power source to operate the compressor (either direct electrical current or an on-site generator), and encumbered in use by a cumbersome high-pressure air hose (which may be extremely stiff in cold weather, and retain an annoying "memory" of having been coiled at any time).
A pneumatic nail gun is also limited by the size and rebound rate of its compressor in the number of fasteners it can drive consecutively.
Historically pneumatic air guns required daily oiling (at a minimum), though "oil-free" versions are also produced.
Powder-actuated
[
edit
]
Propellant-powered ("powder-actuated") nail guns fall into two broad categories:
- Direct drive or high velocity devices. This uses gas pressure acting directly on the nail to drive it.
- Indirect drive or low velocity devices. This uses gas pressure acting on a heavy piston which drives the nail. Indirect drive nailers are safer because they cannot launch a free-flying projectile even if tampered with or misused, and the lower velocity of the nails is less likely to cause explosive shattering of the work substrate.
Either type can, with the right cartridge loads, be very powerful, driving a nail or other fastener into hard concrete, stone, rolled steelwork, etc., with ease.
Combustion powered
[
edit
]
Powered by a gas (e.g.
propane
) and air explosion in a small cylinder; the piston pushes the nail directly and there are no rotating parts.
Electric
[
edit
]
In one type of electric nail gun, a rotating electric motor gradually compresses a powerful spring and suddenly releases it.
[
citation needed
]
Solenoid-powered
[
edit
]
Here a
solenoid
propels a metal piston, which has a long front rod which propels the nail.
The solenoid tends to attract the piston or projectile towards the middle of the solenoid. If a series of solenoids is used (which makes the nail gun into a type of
coilgun
), to get more power, each solenoid must be switched off when the piston has reached the middle of the solenoid. In multi-solenoid coilguns a short burst of power from a big
capacitor
(one attached to each solenoid) comes at the right time to propel the piston or projectile. For more information see
Coilguns
for ferromagnetic projectiles.
Pin nailer
[
edit
]
A pin nailer is a type of nail gun that drives simple pin-like fasteners as substitutes for
finish nails
.
Pin nailers are often used on molding for furniture, cabinets, and interior
millwork
. They can also work as temporary fasteners for pieces with irregular shapes that are impossible to hold down with a clamp securely.
Gallery
[
edit
]
-
Pneumatic nail guns require hoses for their compressed air power supply
-
A piston in the head of a nail gun drives the fastener
-
Nails are ganged into "clips" by paper, plastic, and fine welded wire
-
Nails come in coils for "coil nailers"
-
Cartridges
are used in powder actuated nail guns
-
Combustible fuel and an electric igniter power many "cordless" nail guns
-
Nail gun injuries are common, and may lead to disability or death
See also
[
edit
]
References
[
edit
]
- ^
"M. Pynoos, 84; Civic Booster, Engineer"
.
Los Angeles Times
. 10 July 2002.
- ^
"Spruce Goose nail gun designer dies"
.
Daily Journal of Commerce
. 15 July 2002.
- ^
"Nailing Machine Speeds Building"
.
Popular Mechanics
. Vol. 93, no. 3. March 1950. p. 96.
- ^
Nail gun injuries
Archived
2012-04-25 at the
Wayback Machine
Bituminous Insurance Safety News Briefs, 25 April 2008
- ^
Lipscomb, Hester J.; Nolan, James; Patterson, Dennis; Fullen, Mark; Takacs, Brandon C.; Pompeii, Lisa A. (2011). "Buyer beware: Personnel selling nail guns know little about dangerous tools".
American Journal of Industrial Medicine
.
54
(8): 571?8.
doi
:
10.1002/ajim.20954
.
PMID
21472746
.
- ^
Jodati, A.; Safaei, N.; Toufan, M.; Kazemi, B. (2011).
"A unique nail gun injury to the heart with a delayed presentation"
.
Interactive Cardiovascular and Thoracic Surgery
.
13
(3): 363?365.
doi
:
10.1510/icvts.2011.272120
.
ISSN
1569-9293
.
PMID
21636580
.
- ^
Nail found embedded in construction worker's skull
USA Today Jan. 17 2005
- ^
Centers for Disease Control and Prevention (2007).
"Nail-gun injuries treated in emergency departments--United States, 2001-2005"
.
Morbidity and Mortality Weekly Report
.
56
(14): 329?32.
PMID
17431377
.
- ^
Lipscomb, Hester J.; Nolan, James; Patterson, Dennis; Dement, John M. (2008).
"Prevention of traumatic nail gun injuries in apprentice carpenters: Use of population-based measures to monitor intervention effectiveness"
.
American Journal of Industrial Medicine
.
51
(10): 719?27.
doi
:
10.1002/ajim.20628
.
PMC
2574677
.
PMID
18704898
.
- ^
Nail Gun Safety: A Guide for Construction Contractors
NIOSH/OSHA, Sept. 2011
- ^
CDC - NIOSH Publications and Products - Straight Talk About Nail Gun Safety
NIOSH, June 2013.
- ^
Prevention of Nail Gun Injuries in Residential Construction
Archived
2015-09-23 at the
Wayback Machine
CPWR - The Center for Construction Research and Training
External links
[
edit
]
Wikimedia Commons has media related to
Nail gun
.