Class of polyethylenes
High-density polyethylene
(
HDPE
) or
polyethylene high-density
(
PEHD
) is a
thermoplastic
polymer
produced from the monomer
ethylene
. It is sometimes called "alkathene" or "
polythene
" when used for
HDPE pipes
.
[1]
With a high strength-to-density ratio, HDPE is used in the production of
plastic bottles
, corrosion-resistant piping,
geomembranes
and
plastic lumber
. HDPE is commonly recycled, and has the number "2" as its
resin identification code
.
In 2007, the global HDPE market reached a volume of more than 30 million tons.
[2]
Properties
[
edit
]
Thermophysical properties of high density polyethylene (HDPE)
[3]
Density
|
961 kg/m
3
|
Melting point
|
131.8 °C (269.24 °F)
|
Temperature of crystallization
|
121.9 °C (251.42 °F)
|
Latent heat of fusion
|
188.6 kJ/kg.
|
Thermal conductivity
|
0.54 W/m.°C. at °C.
|
Specific heat capacity
|
1331 to 2400 J/kg-K
|
Specific heat (solid)
|
2.9 kJ/kg. °C.
|
Crystallinity
|
61%
|
HDPE is known for its high strength-to-density ratio.
[4]
The density of HDPE ranges from 930 to 970 kg/m
3
.
[5]
Although the density of HDPE is only marginally higher than that of
low-density polyethylene
, HDPE has little
branching
, giving it stronger
intermolecular forces
and
tensile strength
(38 MPa versus 21 MPa) than LDPE.
[6]
The difference in strength exceeds the difference in density, giving HDPE a higher
specific strength
.
[7]
It is also harder and more opaque and can withstand somewhat higher
temperatures
(120 °C/248 °F for short periods). High-density polyethylene, unlike
polypropylene
, cannot withstand normally required
autoclaving
conditions. The lack of branching is ensured by an appropriate choice of
catalyst
(e.g.,
Ziegler?Natta catalysts
) and
reaction
conditions.
HDPE is resistant to many different
solvents
, and is exceptionally challenging to glue; joints are typically made by welding.
The physical properties of HDPE can vary depending on the molding process that is used to manufacture a specific sample; to some degree, a determining factor is the international standardized testing methods employed to identify these properties for a specific process. For example, in rotational molding, to identify the environmental stress crack resistance of a sample, the
notched constant tensile load test
(NCTL) is put to use.
[8]
Owing to these desirable properties, pipes constructed out of HDPE are ideally applicable for
drinking water
[9]
and waste water (storm and sewage).
[10]
Applications
[
edit
]
-
HDPE fibers can be spun into rope
-
Disposable suits; nonwoven HDPE fabric
-
-
Plastic mailing envelopes
-
Flexible HDPE pipes
-
Corrugated HDPE pipe installation in storm drain project in
Mexico
-
-
Bottle crates
-
Toys and playground equipment
-
Clear plastic bags (shown) are made of LDPE; blown-film shopping bags with handles are now made of HDPE
-
HDPE is used to make sturdy bottles that resist oils. Transparent bottles are usually made of other plastics, such as
polyethylene terephthalate
-
Milk jug
-
HDPE
jerrycans
resist softening and swelling from aromatic components of fuels
-
Roller on HDPE construction entrance mat
HDPE has a wide variety of applications; for applications that fall within the properties of other polymers, the choice to use HDPE is usually economic:
HDPE is also used for
cell liners
in United States
subtitle D
sanitary landfills
, wherein large sheets of HDPE are either
extrusion welded
or wedge welded to form a
homogeneous
chemical-resistant barrier, with the intention of preventing the
pollution
of
soil
and
groundwater
by the liquid constituents of
solid waste
.
HDPE was first used in India in 1974-6 by Aristocrat luggage, the brainchild of Jal Engineer. This was the first time in the world. Samsonite has been using ABS since 1960 and continues to do so. But HDPE as a substitute for metal trunks was started by Aristocrat, then Safari luggage started as a breakaway unit from Aristocrat. The third breakaway partner who learnt the trade, then squeezed the inventor and bought the company and sustained for a long time was VIP luggage. Today, only safari and vip companies continue the production in smaller scales. Gen-now wants newage and super branded and don't understand durability and production values.
HDPE is preferred by the
pyrotechnics
trade for mortars over steel or
PVC
tubes, being more durable and safer: HDPE tends to rip or tear in a malfunction instead of shattering and becoming shrapnel like the other materials.
Milk bottles, jugs, and other hollow goods manufactured through
blow molding
are the most important application area for HDPE, accounting for one-third of worldwide production, or more than 8 million tonnes.
Above all, China, where beverage bottles made from HDPE were first imported in 2005, is a
growing market
for rigid HDPE packaging, as a result of its improving
standard of living
. In India and other highly populated, emerging nations, infrastructure expansion includes the deployment of pipes and cable insulation made from HDPE.
[2]
The material has benefited from discussions about possible health and environmental problems caused by PVC and
polycarbonate
associated
bisphenol A
(BPA), as well as its advantages over glass, metal, and cardboard.
Production
[
edit
]
Industrial production of HDPE from ethylene happens through either Ziegler-Natta polymerization or the Phillips slurry process. The Ziegler-Natta method uses a combination of catalysts, including titanium tetrachloride, in contact with gaseous ethylene to precipitate high-density polyethylene.
[17]
In a similar way, the Phillips slurry process uses silica-based catalysts in contact with a fast-moving hydrocarbon and polyethylene slurry to precipitate high density polyethylene.
[18]
Processing will determine the properties of the HDPE. The method used to synthesize the HDPE is crucial because the micro structure of the HDPE will vary. The Phillips Slurry process results in HDPE with less branching and more precise molecular weights than the Ziegler process, but the Ziegler process provides greater flexibility in the type of polyethylene produced.
[18]
The molecular weight of HDPE refers to the length of the polyethylene chains, and helps determine properties such as flexibility, yield strength, and melt temperature. After the precipitate is formed, the temperature, pressure, and cooling time during processing will dictate the degree of crystallinity, with a higher degree of crystallinity resulting in greater rigidity and chemical resistance.
[19]
Depending on the application, the method and processing steps can be adjusted for an ideal result.
Once the HDPE has been synthesized, it is ready to be used in commercial products. Industrial production methods for HDPE products include injection molding for complex shapes such as toys. Extrusion molding is used for constant-profile products such as pipes and films. Blow molding is intended for hollow products, specifically bottles and plastic bags. Rotational molding is used for large, seamless parts such as chemical drums and kayaks.
[19]
The method used during processing depends on the product requirements, with each having benefits for a given application.
See also
[
edit
]
References
[
edit
]
- ^
Pipe materials
. level.org.nz
- ^
a
b
"Market Study: Polyethylene HDPE"
. Ceresana Research.
- ^
Araujo, J. R.; Waldman, W. R.; De Paoli, M. A. (2008-10-01).
"Thermal properties of high density polyethylene composites with natural fibres: Coupling agent effect"
.
Polymer Degradation and Stability
.
93
(10): 1770?1775.
doi
:
10.1016/j.polymdegradstab.2008.07.021
.
ISSN
0141-3910
.
- ^
Thermoforming HDPE
Archived
2012-02-05 at the
Wayback Machine
. Dermnet.org.nz
- ^
Typical Properties of Polyethylene (PE)
. Ides.com. Retrieved on 2011-12-30.
- ^
Askeland, Donald R. (2016).
The science and engineering of materials
. Wendelin J. Wright (7 ed.). Boston, MA. p. 594.
ISBN
978-1-305-07676-1
.
OCLC
903959750
.
{{
cite book
}}
: CS1 maint: location missing publisher (
link
)
- ^
Compare Materials: HDPE and LDPE
. Makeitfrom.com. Retrieved on 2011-12-30.
- ^
www.rotomolding.org
. Retrieved 2016-4-20.
- ^
a
b
c
"Acu-Water | HDPE Blueline Water Pipe"
.
Acu-Tech Piping Systems
.
- ^
a
b
"Acu-Sewer Pressure Pipe for Sewer Mains"
.
Acu-Tech Piping Systems
.
- ^
"Puck Board (HDPE Sheets)"
. Professional Plastics
. Retrieved
24 December
2018
.
- ^
AstroRad.
European Space Agency
. 25 January 2019.
- ^
Gaza, Razvan (14 July 2018).
"International Science Aboard Orion EM-1: The Matroshka AstroRad Radiation Experiment (MARE) Payload"
(PDF)
.
nasa.gov
. Retrieved
27 August
2019
.
- ^
"Acu-Gas Yellow High Pressure HDPE Pipe"
.
Acu-Tech Piping Systems
.
- ^
Dermnet.org.nz
. Dermnet.org.nz (2011-07-01). Retrieved on 2011-12-30.
- ^
"Acu-Comms White Communications Conduit"
.
Acu-Tech Piping Systems
.
- ^
"Ziegler-Natta catalyst | Polymerization, Olefins, Alkylaluminums | Britannica"
.
www.britannica.com
. Retrieved
2023-11-16
.
- ^
a
b
Dunn, A. S. (1990).
"Principles of polymer systems, 3rd edn ferdinand rodriguez, taylor & francis, new york, 1989. pp. xiv + 640, £35.00. isbn 0-89116-176-7"
.
British Polymer Journal
.
23
(4): 361?361.
doi
:
10.1002/pi.1990.4980230411
.
ISSN
0007-1641
.
- ^
a
b
Gasson, Peter C. (June 2011).
"Materials Sciences and Engineering ? Eighth edition. W. D. Callister and D. G. Rethwisch John Wiley and Sons, The Atrium, Southern Gate, Chichester, West Sussex, PO19 8SQ, UK. 2010. 968pp. Illustrated. £47.99. ISBN 978-0-470-50586-1"
.
The Aeronautical Journal
.
115
(1168): 388?389.
doi
:
10.1017/s0001924000005947
.
ISSN
0001-9240
.
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