Type of domestic container
Examples of several types of cartons for different products
A
carton
is a box or container usually made of
liquid packaging board
,
paperboard
and sometimes of
corrugated fiberboard
.
Many types of cartons are used in
packaging
. Sometimes a carton is also called a
box
.
Types of cartons
[
edit
]
Folding cartons
[
edit
]
Typical blank for folding carton
A carton is a type of
packaging
typically made from paperboard that is suitable for food, pharmaceuticals, hardware, and many other types of products.
[1]
Folding cartons
are usually combined into a tube at the manufacturer and shipped flat (knocked down) to the packager. Tray styles have a solid bottom and are often shipped as flat blanks and assembled by the packager. Some also are self-erecting. High-speed equipment is available to set up, load, and close the cartons.
Egg carton
[
edit
]
Molded pulp egg cartons, Japan
Egg cartons
or trays are designed to protect whole eggs while in transit. Traditionally, these have been made of
molded pulp
. This uses recycled newsprint which is molded into a shape which protects the eggs. More recently, egg cartons have also been made from
expanded polystyrene
and
PET
.
Aseptic carton
[
edit
]
Cartons for liquids can be fabricated from laminates of
liquid packaging board
, foil, and polyethylene. Most are based on either
Tetra Pak
or
SIG Combibloc
systems.
[
citation needed
]
One option is to have the printed laminate supplied on a roll. The carton is cut, scored, and formed at the packager. A second option is to have the pre-assembled tubes delivered to the packaging plant for completion and filling. These are suited for
aseptic processing
and are used for milk, soup, juice, etc. Paperboard-based cartons are lighter compared to a similarly sized steel can, but are harder to recycle. Some open-loop recycling operations pelletize or flatten ground-up cartons for use in building materials; closed-loop recycling is possible by separating the layers before processing, though some recyclers only recycle the cardboard fibers.
[2]
Perga carton
[
edit
]
Perga cartons entered production in 1932 as a
leak-proof can
during World War I. Jagenberg Werke AG, in Dusseldorf, Germany, patented the design. The carton had a ribbed texture and paper sleeves covered in paraffin material, which provided a seamed structure from base to lid. Most cartons had a capacity of 200 mL. Development of the carton slowed during World War II, but the design would see a revival within European markets in the 1960s.
Gable top
[
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]
Gable top carton of cream
Gable top cartons are often used for liquid products such as milk, juice, etc. These use
polyethylene
-coated paperboard
[3]
or other
liquid packaging board
and sometimes a foil laminate. Most are opened by pushing open the gables at the top back and pulling the top (spout) out. Some have fitments to assist in opening and eating the contents.
[4]
[5]
[6]
[7]
Waxed paperboard beverage carton (historical)
[
edit
]
Cuboid waxed paperboard beverage, a formed waxed paperboard plug crimped and sealed, preceded gabled polyethylene-coated paperboard cartons.
[8]
Waxed paper straws
were used to drink.
[9]
Borden
distributed milk in this way.
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[
excessive citations
]
Packaging history
[
edit
]
Robert Gair was a Brooklyn printer and paper-bag maker during the 1870s. While he was printing an order of seed bags, a metal rule normally used to crease bags shifted in position and cut the bag. Gair concluded that cutting and creasing paperboard in one operation would have advantages; the first automatically made carton, now referred to as "semi-flexible packaging", was created.
[21]
- Folded carton
In 1817, the first commercial cardboard box production began in England.
[21]
In 1879,
Robert Gair
, in Brooklyn, New York, operated a factory that die-ruled, cut, and scored
paperboard
into a single impression of a folded carton.
[21]
By 1896, the
National Biscuit Company
was the first to use cartons to package
crackers
.
[22]
During the first decade of the 1900s, G. W. Maxwell developed the first paper milk carton.
[5]
- Milk carton
In 1908, Dr. Winslow, of Seattle, Washington, described paper
milk
containers that were commercially sold in
San Francisco
and
Los Angeles
as early as 1906.
[8]
[23]
The inventor of this carton was G.W. Maxwell.
[8]
Later, in 1915 John Van Wormer of Toledo, Ohio, received the a
patent
for the gable-topped, wax-coated, "paper bottle," a folded blank box for holding milk, calling it the "Pure-Pak."
[24]
The milk carton could be folded, glued, filled with milk, and sealed at a dairy farm.
[25]
In 1953, Seok-kyun Shin introduced the gable-topped milk carton to Korea.
[26]
In the 1960s, Mario Lepore, a Detroit engineer designed a machine to fold and seal a gable top paper carton.
[
citation needed
]
In 1957 paper milk carton company
Kieckhefer Container Co.
merged with the
Weyerhauser
Timber Company of
Tacoma, Washington
.
[
citation needed
]
Shape
[
edit
]
Tetrahedral carton of milk
Although quite often shaped like a
cuboid
, it is not uncommon to find cartons lacking
right angles
and straight edges, as in
squrounds
used for
ice cream
.
Tetrahedrons
and other shapes are available. Cartons with a hexagonal or octagonal cross sections are sometimes used for specialty items.
Materials
[
edit
]
Cartons can be made from many materials:
paperboard
, duplex, white kraft, recycled and many more various plastics, or a
composite
. Some are "food grade" for direct contact with foods. Many cartons are made out of a single piece of paperboard. Depending on the need, this paperboard can be
waxed
or coated with
polyethylene
to form a moisture barrier. This may serve to contain a liquid product or keep a powder dry.
Artistic design and other imagery
[
edit
]
In art history, the
carton
(pronounced the French way) was a drawing on heavy pasteboard or paperboard, used as life-size design for the manufacture in an
atelier
of a valuable
tapestry
, such as a
gobelin
. During the weaving it hung behind the tapestry in the making, a time-consuming process thus in a creative sense simplified to 'mechanical' painting-by-numbers.
As these were extremely valuable, often commanded by the very richest art-buyers, including princes who hung them in their palaces and even took them on their travels as prestigious displays of wealth, often with a visual message, especially the world-famous Flemish ateliers were deemed worthy to have cartons made by some of the greatest graphic artists of the time, including such celebrated painters as Rubens.
In the 1980s, milk cartons in the United States often
printed photos of missing children
with the hope that someone would recognize the photograph and provide information to police.
Many milk cartons also included advertisements and sponsors. These images and sponsors ranged from DVDs, Cereal, Cartoons, Frozen Dinners, and Albums.
[27]
Carton-pierre
[
edit
]
Carton-pierre
was a material used for the making of raised ornaments for wall and ceiling decoration. It is composed of the pulp of paper mixed with whiting (ground
calcium carbonate
) and glue, this being forced into plaster moulds backed with paper, and then removed to a drying room to harden. It is much stronger and lighter than common plaster-of-Paris ornaments, and is not so liable to chip or break if struck with anything.
Beverages & snacks found in cartons
[
edit
]
There's a plethora of beverages and snacks found within carton-packaging. This includes milk, juices, egg whites, coffee, protein shakes, water, and even snacks like
Goldfish
and
Whoppers
.
[28]
See also
[
edit
]
Notes
[
edit
]
- ^
"Guide to Carton Boxes and Packaging"
.
Refine Packaging
. 10 November 2020.
Archived
from the original on 3 February 2022
. Retrieved
16 December
2022
.
- ^
Jacewicz, Natalie (9 March 2018).
"In The Recycling World, Why Are Some Cartons Such A Problem?"
. NPR.
Archived
from the original on 22 September 2019
. Retrieved
27 September
2019
.
- ^
"Carton Recycling"
.
Carton Council
.
Archived
from the original on 9 August 2021
. Retrieved
8 August
2021
.
- ^
"A consumer favourite for more than a century"
.
Elopak
.
Archived
from the original on 6 May 2021
. Retrieved
6 May
2021
.
- ^
a
b
"Folded Paper Milk Carton ? Ohio History Central"
.
ohiohistorycentral.org
.
Archived
from the original on 8 August 2021
. Retrieved
8 August
2021
.
- ^
Leahy, Cory (8 January 2016).
"Food Movers: Paper or Plastic?"
.
Food+City
.
Archived
from the original on 8 August 2021
. Retrieved
8 August
2021
.
- ^
"Surprisingly History Facts of Paper Bottle and FFS Machine | John Van Wormer"
. 26 February 2021. Archived from
the original
on 26 February 2021.
- ^
a
b
c
"The Paper Beverage Carton: Past and Future"
.
Institute of Food Technologists
.
Archived
from the original on 8 August 2021
. Retrieved
8 August
2021
.
The first records of paper being used to carry liquids on a commercial scale are found in reports, dated 1908, of a Dr. Winslow of Seattle. He remarked on paper milk containers which were invented and sold in San Francisco and Los Angeles by a G.W. Maxwell as early as 1906.
- ^
"1888 Heavy-Duty Paper Drinking Straws (Pack of 24)"
.
Archived
from the original on 10 August 2021
. Retrieved
10 August
2021
.
- ^
"Wax Paper Milk Carton"
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Wax Paper Milk Carton"
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Skookum Milk Waxed Carton"
.
iCollect247
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Antiques, Art, Vintage"
.
go Antiques
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"2 Vintage Waxed Paper 1qt Milk Cartons Rocky Forest Dairy, Laceyville, Pennsylvania"
.
eBay
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Knudsen 1950's Dairy Half Pint Wax Paper Milk Carton"
.
eBay
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Wax Paper Milk Carton"
.
eBay
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Vintage Kitchen Decor Knudsen 1950's Dairy Half Pint Wax Paper Milk Carton"
.
eBay
. Archived from
the original
on 8 August 2021
. Retrieved
8 August
2021
.
- ^
"Wax Paper Milk Carton"
.
eBay
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"Wax Paper Milk Carton"
.
eBay
. 8 August 2021. Archived from
the original
on 8 August 2021.
- ^
"2 Vintage Waxed Paper 1qt Milk Cartons RockyForest Dairy Laceyville Pennsylvania"
.
eBay
. Archived from
the original
on 8 August 2021
. Retrieved
8 August
2021
.
- ^
a
b
c
"A History of Packaging"
.
Archived
from the original on 25 November 2017
. Retrieved
10 August
2021
.
- ^
The packaging designer's book of patterns
. Bilimsel Eserler. 11 July 2000.
ISBN
9780471385042
.
Archived
from the original on 10 August 2021
. Retrieved
10 August
2021
.
- ^
Sullivan, Karla Sullivan (26 December 2019).
"The best chocolate drinks"
.
Karla Sullivan
. Lifetime Chicago.
Archived
from the original on 6 May 2021
. Retrieved
6 May
2021
.
(Photo) Bordens Dutch Chocolate
- ^
"History"
.
Elopak
. Archived from
the original
on 6 May 2021
. Retrieved
6 May
2021
.
1915 Patent for the gable-topped Pure-Pak granted 1936 First machines installed in US market
- ^
Food packaging: principles and practice
. CRC Press. 22 September 2005.
ISBN
9780849337758
.
Archived
from the original on 29 September 2022
. Retrieved
16 October
2020
.
- ^
Hence, the Edison of Korea, Doctor Shin Seok-kyun, suggested creating packages that would store milk for a prolonged time
Archived
18 April 2021 at the
Wayback Machine
.
- ^
Gray, Philip (27 August 2009).
"Using Milk-Carton Ads to Build Strong Brands"
.
The New York Times
.
ISSN
0362-4331
. Retrieved
17 April
2023
.
- ^
admin (7 December 2016).
"Food and Beverages You Didn't Know Come in Cartons"
.
Carton Council ? Consumer
. Retrieved
21 April
2023
.
References
[
edit
]
- Yam, K.L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009,
ISBN
978-0-470-08704-6
- [1]
- The Paper Beverage Carton: Past and Future
. 1 July 2002, https://www.ift.org/news-and-publications/food-technology-magazine/issues/2002/july/features/the-paper-beverage-carton-past-and-future.
[2]
- [3]
- [4]
- [5]
External links
[
edit
]
Look up
carton
in Wiktionary, the free dictionary.
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General
topics
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Product
packages
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Containers
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Materials
and
components
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Processes
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Machinery
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Environment,
post-use
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- ^
"Gable Top Cartons | Gable Top Packaging"
.
Carton Service
. Retrieved
16 April
2023
.
- ^
Kirwan, M. J. (17 March 2011),
"Paper and Paperboard Packaging"
,
Food and Beverage Packaging Technology
, Oxford, UK: Wiley-Blackwell, pp. 213?250,
doi
:
10.1002/9781444392180.ch8
,
ISBN
9781444392180
, retrieved
16 April
2023
- ^
Chertoff, Emily (1 August 2012).
"The Surprising History of the Milk Carton"
.
The Atlantic
. Retrieved
16 April
2023
.
- ^
admin (7 December 2016).
"Food and Beverages You Didn't Know Come in Cartons"
.
Carton Council ? Consumer
. Retrieved
16 April
2023
.
- ^
Gray, Philip (27 August 2009).
"Using Milk-Carton Ads to Build Strong Brands"
.
The New York Times
.
ISSN
0362-4331
. Retrieved
16 April
2023
.